Product Definition + Application Scenarios
The K22B is an intelligent pipeline inspection robot designed to meet CCTV pipeline inspection standards, engineered for DN190 to DN2000 pipelines. Equipped with high-definition imaging systems, multi-dimensional sensors, and wireless transmission modules, it delivers precise detection and data-driven assessments of internal pipeline structures, corrosion, blockages, and other defects. It is tailored for municipal drainage networks, industrial process pipelines, and gas/heat distribution branches—particularly addressing detection blind spots in small-diameter pipelines.
Pipeline Hazards & Technical Limitations of Manual Inspection
Small-diameter pipelines present unique challenges due to their physical properties and operational complexities:
Structural Defects:
Joint misalignment (settlement-induced offsets exceeding 5mm in small pipes);
Wall corrosion (annual thinning rates up to 0.2mm in pH-sensitive zones).
Functional Defects:
Grease buildup (common in commercial zones, tripling blockage risks);
Chemical scaling (hard deposits form when industrial wastewater Ca²⁺/Mg²⁺ concentrations exceed 200mg/L).
Manual inspections face critical constraints:
Data Blind Spots: Cameras in <300mm pipes capture only 60% of pipe walls due to unstable positioning.
Diagnostic Errors: Human operators misjudge crack widths by 40% (vs. <5% error with machine vision).
Environmental Challenges: Humidity, high temperatures (>40°C), or H₂S concentrations >10ppm halt operations.
K22B’s Core Features: Precision-Driven Standardization
2MP Industrial Camera:Auto-adjusting exposure for low-light conditions, capturing 0.5mm cracks and corrosion patterns.
120m Wireless Transmission:Stable real-time video streaming up to 120m, eliminating cable drag damage.
Tablet Control Interface:Intuitive touchscreen with glove-friendly buttons for one-click recording and metadata tagging (time/location).
360° Rotatable Camera:Pan/Tilt adjustments for DN190-300 bends, ensuring full-coverage scans in single passes.
IP68 Waterproofing:Survives 4-hour submersion in sewage, resumes operation after mud clearance with water rinse.
Conclusion: Precision as the New Benchmark
The K22B transforms small-diameter pipeline inspections by replacing subjective human judgment with quantifiable data. Its 0.5mm crack resolution, 360° scanning agility, and 120m wireless range redefine operational efficiency. For municipalities and industries, this isn’t just a tool—it’s a digital foundation for predictive maintenance, turning raw inspection data into actionable insights for safer, longer-lasting infrastructure.
